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Four processes-stamping
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Design, manufacture and repair of automotive stamping dies

Automotive stamping molds are very important for the automobile manufacturing industry. The initial design, production process and subsequent maintenance of molds are the focus of research. This article starts with the design and maintenance of stamping dies, summarizes the factors considered in the design of automotive stamping dies, and lists the common problems and specific solutions in the later use of stamping dies. Mold manufacturing enterprises should pay attention to mold design and maintenance, which is very important to extend the service life of the mold. 1. Factors considered in the design of automotive stamping molds 1.1 To meet the requirements of the stamping process, the main points of the stamping molds for automobile cover parts are the following: first, whether the name of the process mathematical model and the corresponding version number are consistent and correct; and second, the model and specifications of the press used Whether it meets the requirements for use; the third is whether the overall dimensions of the mold meet the technical requirements, especially whether the closing height meets the requirements; the fourth is to pay attention to the direction of the blank and the direction of the workpiece; the fifth is the positioning requirements of the blank; the sixth is part of the lifting device And the form of the unloading device; Seven is the way of removing the waste material and the conveying direction. 1.2 Easy installation and commissioning The installation and commissioning of stamping dies is one of the most important tasks of all work. In order to facilitate the installation and debugging, the debugging equipment and structure should be installed on the mold to be debugged. It mainly includes: the positioning structure of the die on the press; the compaction position and structure of the die on the press; the stroke limiter of the die; the accuracy detection platform. Sometimes the actual stress model is different from the delegated stress model. When designing these two types of presses, design parameters should be considered.

Body stamping parts surface quality control measures Intelligent stamping workshop site: The new development of MSP 400 servo press and process monitoring system shows the advantages of networked forming technology. Presses are used in stamping automation production processes. Key issues in high-speed stamping production of automotive cover parts And plan
Schuler press line automation technology | More flexibility + better performance

As an important part of vehicle production, stamping production is closely related to the production efficiency of the entire enterprise. Under the background of the current market situation and rising labor costs, the automation of stamping has become the only way for companies to improve the flexibility and production efficiency of stamping lines. . Schuler's latest automation solutions and technologies can not only be applied to new press lines, making new press lines stand at the forefront of the industry's technology, but also can be matched to existing press lines, and the existing press lines can be automated through transformation. Come new life, increase the manufacturing flexibility of the production line, and maximize the production capacity of the existing press line. Why will automation upgrade become the trend of the future stamping production line? It is mainly explained from the following six reasons: 1. Improved quality requirements: The market has continuously increased the quality requirements of stamping parts. New automation technology can improve the quality control of the entire line. Come great help. 2. Equipment reliability requirements: With the development of automation technology, compared with the old automation and labor, the new automation equipment is more reliable with the improvement of quality, which can greatly reduce the downtime of the stamping line. 3. Demand for production flexibility: The automatic grabbing and transportation of various special stamping parts is often a difficult point of automation, and sometimes it needs to be replaced by humans, which will reduce production efficiency. The new automation equipment has higher flexibility on the basis of improving quality and reliability, which is a necessary condition for improving the flexibility of the entire production line. 4. Higher capacity requirements: For some old-style stamping lines, the latest

Application of induction heating technology in automobile manufacturing. Discussion on the design method of double stamping process for automobile cover parts. Analysis of bracket stamping process plan analysis and mold design . Automotive stamping mold market analysis
New E5x Evolution turret punch press

The advanced servo motor presses have been designed with Prima's new touch screen machine control system for simple application functions, quick settings and easy operation. A variety of different special tools are provided to greatly improve the working efficiency of the machine tool. Forming, tapping, bending and engraving do not need to be completed in an independent stage. Some of the completed processing can be directly finished products or enter the next bending process. Reprinted punch

Tie rod design servo press mechanical multi-station press servo press uncoiling blanking line IRB 6660 stamping robot
Talking about the upgrade plan of the automation of stamping production line

As an important part of vehicle production, stamping is closely related to the production efficiency of the entire enterprise. In the context of the sudden changes in the current market situation and rising labor costs, the upgrade of stamping automation has become the only way for enterprises to improve manufacturing flexibility and production efficiency. The latest automation solutions and technologies introduced by Schuler can not only be applied to new press lines, so that the new press lines are at the forefront of the industry's technology, but also can be matched to existing press lines through automation. The transformation brings new vitality to the existing press line and maximizes the capacity of the existing press line. Automation upgrade is the development trend. Why does automation upgrade become the trend of future stamping production lines? The author believes that there are the following six reasons: 的 Increase in quality requirements. The market environment has continuously increased the quality requirements of stamping parts, and automatic upgrades can bring great help to the quality control of the entire line. ⑵ Equipment reliability requirements. With the development of automation technology, compared with the old automation and manual processing, the new equipment will be more reliable with the improvement of quality, which can greatly reduce the downtime of the stamping line. ⑶ Demand for production flexibility. The automatic grabbing and transportation of various special stamping parts is often a difficult point of automation, and sometimes it has to be replaced by humans, which will greatly reduce production efficiency. On the basis of improving quality and reliability, the new automation equipment has higher flexibility, which is a necessary condition for improving the flexibility of the entire production line. ⑷ Higher capacity requirements. Correct

Research on the Loading and Unloading Robots of Automotive Stamping Equipment The Impact of Stamping Gap on the Performance of Stamping and Forming
ANSYS stamping springback simulation solution

1. Foreword At present, in a large number of parts manufacturing enterprises, especially the automotive parts industry, stamping technology is widely used in the production process of sheet metal. The parts produced by the stamping process will spring back as the pressure is removed, resulting in different dimensions from the design and quality defects. Especially when the rebound amount is too large, it will not only affect the quality of the part, but also have a huge impact on the assembly. At present, most companies gradually begin to introduce CAE simulation links to simulate stamping and springback processes. The traditional method is to use LS-DYNA for explicit-implicit analysis, but this method is based on the classic interface and requires users to have deep knowledge of finite element theory. , And proficient in command flow, but also need to have sufficient understanding of k files, so customers using this module for stamping simulation and rebound have brought a lot of obstacles. In view of this phenomenon, this paper introduces a method based on the Workbench platform using Explicit-Str module for explicit dynamics and stamping process analysis, and Mechanical module for implicit analysis and springback analysis. Using this method does not require users to master a lot of Classic interface operation, while greatly improving the simulation efficiency and ease of use without affecting the accuracy. 2. Theoretical foundation of stamping and springback process simulation The stamping springback simulation is usually divided into two processes: stamping process simulation (loading) and springback process simulation (unloading). Generally, an explicit algorithm is used to calculate the stamping process, and an implicit algorithm is used to calculate the rebound process.

Stamping robot system solution AMTS stamping engineering exhibition area-one-stop solution for stamping automation in the automotive field Efficient and accurate traceability solution Innovative solution for efficient stamping
Four processes-welding
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AMTS 2020 The 16th Shanghai International Automobile Manufacturing Technology and Equipment and Materials Exhibition officially launched!

As a professional automotive engineering industry event, the 16th Shanghai International Automotive Manufacturing Technology and Equipment and Materials Exhibition AMTS 2020 will keep up with the development trend of the industry. The 20+ theme exhibition areas / areas will create a one-stop car for design, research and development, production and manufacturing. Engineering platform, and will pay more attention to the future automotive development sector-focusing on high-tech technologies such as lightweight body structures, hydrogen energy battery assembly and testing, and automotive electronics development, while refining automotive manufacturing processes from body engineering, component engineering, and powertrains Engineering, new energy vehicle development projects start in all directions, one-stop display of stamping, welding and connection, painting, powertrain machining, assembly and testing, vehicle materials and design, development and trial production, final assembly and testing, quality Innovative technologies and applications in engineering fields such as control and assembly and core component processing. AMTS 2020 Shanghai Station is expected to bring together 800 exhibitors from around the world to attract 100,000 professional visitors. At the same time, AMTS 2020 will be held in conjunction with ALUMUNIUM CHINA. In addition to the Shanghai station, in 2020, AMTS series of brand exhibitions and conferences will also be deployed globally, successively landing in: South Korea Seoul (2020.05), Bangkok Thailand (2020.06), Brazil Sao Paulo (2020.09), Chongqing China (2020.10) and other countries Stay tuned. Exhibition information: Exhibition time: 2020.7.8-7.1

Do you know the composition and role of industrial robot welding station? SOYER Equilibrium Magnetic Field Welding Process: Safety Guarantee of Automobile Chassis Control Arms “Five Legends of Laser Welding” on the Optimization of Body Welding Point Arrangement in Laser Welding
Laser Welding Technology of Automotive Transmission Gear

The use of laser welding technology can reduce the volume of automotive transmission gears, simplify product structures and manufacturing processes, and improve production efficiency. The principle, characteristics, equipment composition, welding process and quality of gear laser welding are briefly described. At present, the application of this technology mainly depends on the cost performance of the laser. Welding quality can be controlled by testing the surface and micro conditions of the weld, weld strength, gear torque, etc. In the design and manufacture of gears for automotive transmissions, in order to reduce the difficulty of cold and hot processing of gears and improve production efficiency, gears are often divided into two separate parts and processed separately, and then the two parts are combined together to form a whole. The composite gear is also called a gear assembly, such as a gear assembly composed of gears and cones (engaging teeth). There are two main ways to connect compound gears: spline connection and beam welding connection. The spline connection is achieved by internal and external splines. The empty sipe is large, the gear axial size is large, and the production efficiency is low. The beam welding connection is mainly electron beam welding and laser welding. It is a smooth cylindrical fit connection. Instead of the spline connection, the empty sipe is reduced, the gear volume is reduced, the vehicle weight is reduced, and the production efficiency is significantly improved. Among them, the transmission gear laser welding technology has developed rapidly, and it is also an important technology for laser processing. The use of laser welding technology to connect the gear assembly can improve the product accuracy of transmission gears, simplify the product structure and manufacturing process, and conveniently meet the needs of continuous adjustment of component structures and prototype manufacturing during product development and trial production. Conducive for designers

Automotive industry robot laser welding technology application details DeltaSpot resistance spot welding laser welding technology and equipment in the field of new energy vehicles shine Volkswagen 18 laser system welding technology revealed
Laser welding-reliable connection

Advantages of laser welding: beautiful appearance, no deformation of parts in mass production, no post-processing required. Narrow and deep welds are the hallmark of laser welding. The laser weld penetrates deeply into the metal. Its energy melts the edges of the part, and a small amount of metal creates a molten pool and forms a weld. The welding head irradiates the laser onto the workpiece and melts it. Since the laser spot diameter is only a few tenths of a millimeter, it is a high-precision tool. Preetz provides not only laser welding heads but also corresponding online and offline welding inspection systems. The seam tracking system guides the welding head to achieve precise welding and check the welding results. The scope of application of laser welding goes far beyond ordinary welding-both in the choice of material and the application itself. The laser can weld steel, stainless steel, non-ferrous metals and plastics, and can also be used for brazing and cladding. Preetz supplies the corresponding parts. Deep penetration welding is the result of huge laser energy focused on one point. With a laser energy of up to one megawatt per square centimeter, the laser hitting the metal quickly vaporizes it. This process is also called the pore effect. The vaporized laser beam penetrates into the metal. The laser beam melts the metal around the suction hole, and then the weld pool forms a weld. Due to the low linear energy, very little heat enters the part. Parts are not easily deformed and do not require post-processing, which is suitable for production. Although lasers are suitable for deep-fusion welding, they are also suitable for heat-conduction welding. In this application, the focal point of the laser is not used, and the width of the melting area is usually greater than the depth. In addition to visible weld production, laser

Welding robot solution Galvanometer laser welding machine Automobile engine oil rail welding platform Bad spot red light indicator
Five Legends of "In the Rivers and Lakes" About Laser Welding

In the mysterious automobile manufacturing rivers and lakes, five legends about laser welding have been circulating. Welcome to today's "Into the Science-" The Five Legends of Laser Welding in "Jianghu" ", take you to discover the legend! Myth 1: Laser welding is more powerful than resistance spot welding. Resistance spot welding on automobiles is the most commonly used welding method. It has been criticized for its prone to splashing and poor aesthetics. Laser welding is not the case. Can give you a beautiful weld in minutes. Is it so pleasant to draw a conclusion? The competition between the two can be more than this in production: Despite the above problems, welding strength may be more interesting to us. Compared to resistance welding, which has so few welding spots, the long welding seam of laser welding makes people feel more solid. In fact, the tensile strength of laser welding is affected by factors such as the length of the weld and the width of the weld. The tensile strength of spot welding is also related to factors such as the number and spacing of the welding points. Although laser welding does have an advantage in increasing the upper limit of strength, considering the actual production situation, the two are not significantly comparable in strength. However, it is undeniable that laser welding has an advantage in improving rigidity, especially in improving NVH, because it improves the fit between the plates and the weld consistency is better. Myth 2: Laser welding uses only lasers to talk about lasers, and some people immediately think of the cool "dance knife and sword" in Star Wars. However, the truth is that it's just a lightsaber, and the laser won't stay in the air for more than a meter.

Explain in detail the application of Fronius Arcnig new welder laser tailored welding plate in automobile body manufacturing. The application of laser welding technology by robots in foreign automobile industry .
JOSY-the glorious king of automotive weld inspection technology

JOSY Weld Inspection System JOSY Weld Inspection System is a fast, agile and fully automatic non-contact 3D visual inspection system that can detect various weld defects and is suitable for a variety of weld types, materials and welding processes. The system contains several major parts such as sensors, software, and services, which can provide customers with a complete on-line inspection solution for welds. Sensor JOSY's cutting-edge 3D vision sensor uses a compact form factor designed for harsh industrial environmental conditions and is optimized for precise metrology and inspection tasks to ensure the formation of perfect 3D images. Software detection has specific requirements for system deployment in order to monitor the detection status in real time. JOSY's scalable performance is configured to the exact needs of your process and is fully synchronized with the hardware deployed. SmartRay's global leading expertise in 3D metrology means that we are your perfect partner for inspection. We support your team and process globally with inspection solutions developed and integrated for new production lines. Our advantage size is half of the speed of its counterparts. It is twice the speed of its counterparts. The software's ability to detect weld defects. The overall solution allows customers to save time and worry: Software + hardware + robot + service SmartRay JOSY inspection system SmartRay

Fronius Welding Machine for Laser Material Processing Online Quality Inspection System -Truck Cabin Welding Solution Fronius Welding Machine: Commercial Wheel Hub CMT TWIN Twin Wire Welding Solution Fronius Welding Machine-Passenger Wheel Hub Welding solution
Four Processes-Painting
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Appearance process of Merit switch products

Myrit engineers can provide customers with a variety of surface treatment technology solutions at the concept stage to meet the most sophisticated and complex customer needs. In recent years, the automotive industry has become increasingly demanding on the decorative functions of components suppliers' products. Now every OEM wants to be unique in this field, not only can present classic elegant solutions, but also can surprise future users with new and beautiful interiors. Myrit engineers can provide customers with a variety of surface treatment technology solutions at the concept stage to meet the most sophisticated and complex customer needs. In the interior of modern cars, whether high-end or existing, for the wider consumer, the trend of surface craftsmanship is high gloss, matte and metallic shades of various colors. These effects can be achieved using the most innovative technologies: · In-mold colored plastic · PVD-Vacuum Plating (Physical Vapor Deposition) The material is evaporated and condensed to form a thin film coating (including metal) on the part and then transparent Lacquer or colored clear lacquer to achieve the final color. Different foil technologies depend on the shape of the part. Conventional hot stamping uses hot foil and ink printing technology. It offers a full range of colors (matte, high gloss, metallic). Applicable to 2D part shapes only. · IMD-In-mold decorative foil is fed in the mold. During the injection molding process, the foil is stretched and overmolded. · IM IML-Insert into

Axalta's Karma electric concept car debuts at the 2019 Shanghai Auto Show EcoScreen device analysis function — making the spray shop process more transparent Nano coating technology helps auto parts reduce costs and increase efficiency! Toshiba Expands Ethernet Bridge Chip Product Line for Automotive and Industrial Applications
Talking about the coating process of SUV or car fuel tank cap

0 Introduction With the rapid development of the automotive industry, people have higher and higher requirements for automobiles. People not only pay attention to the safety performance and functions of the entire vehicle, but also have a more refined perception of the appearance. The fuel tank cap of a car is generally located above the rear wheel cover of a passenger car, on the same side as the fuel tank. Its main function is to decorate the body. Often, a small detail of the fuel tank cap will determine a person's intention to buy a car. This article analyzes the common quality problems of SUV or car fuel tank cover painting and the coating process schemes adopted. 1 Introduction to the structure of the fuel tank cap The fuel tank cap structure in the eyes of painting practitioners can be roughly divided into two types. One is a metal fuel tank cap. The material of the fuel tank cap is generally iron, which has strong stability, and requires electrophoresis and spray painting. One type is the plastic fuel tank cap. The material of the fuel tank cap is high temperature resistant polymer plastic, which has low quality and strong rust resistance, and only needs to be painted. Due to the different materials of the fuel tank cap, the coating process of the fuel tank cap will be completely different, and there will be different coating schemes. 2 Requirements for the coating process of the fuel tank cap structure 2.1 Requirements for the coating process of the metal fuel tank cap structure For the metal fuel tank cap structure, if a specific fuel cap coating process scheme is not identified and given in the initial design, but Choosing the conventional on-vehicle painting will result in electrophoretic flow paint, surface spraying, difficult spraying and flow paint. In order to obtain better quality of the fuel tank cap, the analysis is combined with the practical experience of the production line of a coating workshop of our company. 2.1.1 Quality analysis of metal fuel tank caps

Talking about the anticorrosiveness analysis of coating SE, simple analysis of VOCs emission characteristics, identification of key components of VOCs, and the best applicable technology for control
FANUC FANUC launches new spraying robot P-40iA

At the end of 2017, at the 20th anniversary of Shanghai Fanuc and the exhibition of new products and technologies, FANUC launched the first compact spray robot P-40iA in China. In general industry spraying applications, such as 3C, automotive parts and other industries, robots are required to have a large reachable radius in order to adapt to a variety of workpiece shapes. The advent of the P-40iA robot has realized a larger reachable radius and is suitable for a wider range of spraying applications. Small painting just got bigger! As a compact robot, the reachable radius of the P-40iA has reached 1300mm and the load reached 5kg, and adopt explosion-proof standard design, can meet various applications such as spraying in hazardous environments. At the same time, P-40iA can be adapted to FANUC PaintTOOL software, and provides a powerful and convenient application operation interface in the spraying industry. P-40iA product features: In addition, P-40iA can also be equipped with FANUC's latest R-30iB Plus robot control cabinet. The R-30iB Plus control cabinet uses a new higher-performance CPU and a motherboard with increased memory, which can greatly reduce processing time; and uses a new high-performance teaching pendant iPendant to make operation easier. Reproduced FANUC spray robot P | 40iA

Stäubli, Switzerland--TX250 paint spray robot SAMESKREMLIN new product release: new Fpro manual air spray gun spray robot flow velocity measurement Kawasaki robot coating
Tesa two-color body solutions revolutionize spray masking

Today, when consumers buy a car, in addition to performance and configuration considerations, another important consideration is the appearance of the car. A large part of the car will pay attention to the color of the car. The color of the car is also like clothing, it will have different popular colors, but the popular color of the car is relatively long, with time, regional and hierarchical. According to Axalta Coatings' 2018 Global Automotive Color Popularity Report data, since 2011, white has continued to be popular and has become the most popular color among automotive buyers worldwide. In addition to the mainstream monochrome body, from the 2019 Shanghai Auto Show, it can be found that the two-color combination body color has become one of the most car buying trends that consumers are most concerned about because it looks more dynamic and stylish. As the process advances, body painting can already be customized. The earliest represented by the small cars Mini Couper and Fabia, the unique two-color body configuration makes the overall shape more stylish and beautiful. In recent years, many car companies have launched their own two-color product cars, and there will still be new two-color models in the next few years. The popularity of two-color bodywork also has a greater relationship with the region. The future two-color body will be mainly concentrated in Asia and Europe, and the proportion of the two regions will be as high as 85%. Judging from the current domestic situation, more than half of the auto companies at this year's auto show showed their two-color cars, especially the two-color SUVs, which have received a lot of attention from consumers. The number of two-color models is also increasing in the future, and the output of two-color vehicles is also increasing. For the passenger car market, two colors

Automotive Coating Process Basic Label Checker Camera System Application in Automotive Painting Production Line Simple Analysis of Automotive Painting Production Line Technology Transformation Robot Spraying | Application Research of Inner Spraying Door Opening Robot
Simple analysis of the applicability of waterborne polyurethane coatings for aluminum alloy logistics vehicles

Introduction Aluminum alloy vehicles, as a development direction of lightweight logistics vehicles, have increased to a large extent in recent years. However, the appearance effect of the aluminum alloy surface oxide film has deteriorated over time due to the problem of the oxide film on the aluminum alloy surface. The change from steel to aluminum alloy, in order to better decoration and prevent oxidation and corrosion, the type and quality of coatings have also changed greatly. It is a convenient and more environmentally friendly solution developed in recent years to further inhibit the formation of oxide films by water-based polyurethane coatings and achieve decorative and aesthetic appearance. Water-based polyurethane uses water as a solvent. Compared with traditional solvent-based polyurethane, it has the advantages of no pollution, safety and reliability, and excellent mechanical properties. With the further improvement of national environmental protection requirements, especially the control of organic volatile matter (VOC) emissions, following Beijing, Guangzhou, Tianjin, Hebei and other relevant provinces and cities have all issued the "Volatile Organic Compound Emissions from Industrial Enterprises "Control Standards" and other corresponding management methods for controlling VOCs, so waterborne coating products, as a branch of the development direction of low VOC products, have greater market potential. This experiment is designed for aluminum alloy logistics vehicles developed by an automobile company. Develop an environmentally friendly water-based polyurethane product with good adhesion and weather resistance. 1 Test section 1.1 Raw materials The main raw materials used in this experiment, related indicators and technical parameters are shown in Table 1: Table 1 Main raw materials for preparing water-based polyurethane 1.2 Coating preparation

Simple analysis of the application of green painting technology in the painting workshop of Zhenjiang, Beiqi. The green painting production line concept is applied in the painting workshop to save energy and reduce emissions. It is more environmentally friendly. SAMES KREMLIN Body spraying solution. Analysis of filtering solutions in automotive painting systems.
Four Processes-Final Assembly
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Kia SP2i SUV will be released in India with multiple features

Core tip: According to foreign media reports, the Kia SP2i SUV will hold its world premiere in India on June 20 this year. It is estimated that the price of this model is between 1 million rupees to 1.5 million rupees (14,000 to 22,000 US dollars). This model uses the same automotive platform as Hyundai Creta. However, according to spy photos, the size of this model is slightly larger. It is expected that this SP2i will be equipped with many outstanding devices, some of which may be the first to target this market segment, and may also provide LED headlights with projection function, dual-zone automatic climate control, LED taillights, leather seats, touch-screen vehicles Entertainment information system, electric sunroof, steering assist light. According to foreign media reports, the Kia SP2i SUV will be launched in India on June 20 this year. It is estimated that the price of this model is between 1 million rupees to 1.5 million rupees (14,000 to 22,000 US dollars). This model uses the same automotive platform as Hyundai Creta. However, according to spy photos, the size of this model is slightly larger. The SP2i is Kia's first model for the Indian market, and its concept car was unveiled at the 2018 Delhi Motor Show. From a global perspective, Kia is a well-known car company that has provided high-end cockpits, and its models often have multiple functions and ensure comfort. For this reason, it is expected that this SP2i will be equipped with many outstanding devices, some of which may be the first to target this market segment, and may also provide LED headlights with projection functions,

This year's popular Renault Arkana official map release is equipped with 1.3T / 1.6L engines to lead the sustainable development of the plastic industry. Renesas Electronics has launched a new 28-nm automotive Cross-Domain MCU RH850 / U2A with built-in flash memory and integrated virtualization functions, accelerating In-vehicle ECU fusion Hexcel develops carbon fiber prepreg technology for aluminum alloys
The EPC general contracting project of the new H assembly plant of the Hongqi factory contracted by the Ninth Academy of Machinery was successfully delivered

"Now I announce that the new H final assembly shop at the Hongqi factory has officially started!" On February 28, at the new H final assembly shop at the Hongqi factory, Xu Liuping, chairman and party secretary of the group company, issued a start instruction. He said that the completion and commissioning of the new H assembly plant at the Hongqi plant was another important moment on the road of "Building the Red Flag of Dreams" of China FAW. The completion and commissioning of the new H assembly shop at the Hongqi factory means that the comprehensive EPC general contracting project of the assembly house with the largest investment and the highest degree of automation in the history of the Jiuyuan has been successfully delivered. The total construction area of the new H final assembly workshop is 19,300 square meters, with a total investment of 270 million yuan. It mainly produces Hongqi H7 premium cars and HS7 high-end SUVs. The design goal is to create the ultimate quality of the Hongqi brand. It is a combination of flexibility, intelligence, automation, and information technology. The integrated modern assembly workshop is the most advanced "smart factory" and "green factory" in China, and it will serve as a model and model for the construction of the "Red Flag" production base in the future. From the approval of the project on December 27, 2017, to the completion of the construction drawing design in April 2018, the construction began on May 15, the equipment installation was completed on October 31, and the commissioning was completed at the end of December, until the official launch on February 28, 2019 Online, the whole project took more than a year. The original workshop has complex conditions, tight area, and dense columns. It has undergone many transformations since the factory was built in the 1970s. The original data was seriously inadequate. The new workshop uses highly automated processes and logistics equipment. Facing the great challenges brought by the conditions of the factory and the difficulty of the project, the work team of the Ninth Hospital worked actively

Magna will show the latest technology in vehicle manufacturing at the Geneva Motor Show. Siemens high-performance vehicle manufacturing and assembly technology. These technologies are changing the assembly shop, do you know? Hyundai ’s next-generation powertrain strategy highlights the Smart Stream series
Tesa China helps Tongji DIAN team accelerate technical upgrade

DRe18 is about to enter the University Student Formula Car Competition (FSAE). Originally sponsored by the International Association of Automotive Engineers in the United States, this event is a car design and manufacturing competition in which college students form a team. After more than 30 years of development, FSAE has covered 15 countries and has nearly 20 games a year. Frank Kolmorgen, President of tesa Greater China, attended the new car launch. The newly unveiled racing car DRe18 is the sixth tank designed and manufactured by Tongji Electric Team DIAN Racing since its establishment in 2013. The parts and materials used in the car are sponsored by more than 70 OEM and Tier suppliers. As one of the sponsors of the DIAN Racing team, tesa has provided a series of tape solutions to further the design and manufacture of racing cars, including: tesa® 4965, for bonding composite materials and 3D printed components tesa Bodyguard® 50530, for In body protection tesa supersleeve® 51036, members of the harness solutions team visited tesa's Suzhou plant, R & D and Application Solutions Center as representatives of sponsors. Mr. Frank Kolmorgen, President of tesa Greater China, presented the OEM and Tier to the ceremony. Speeches from representatives of suppliers, professors and students. He emphasized that this is a good exchange between students and companies

Tesa body plugging high-performance tape series adds another new member glue application software big data operation and maintenance system-family doctor GROB engine and gearbox installation of production line
[Success Stories] Automotive industry | Precision assembly of pressure reducing valve

The assembly of a pressure reducing valve for a crankcase of an automobile engine is a complicated process and involves many challenges. With an annual output of 3 million pieces and tolerances in the range of one hundredth of a millimeter, coupled with strict quality assurance procedures, only Stäubli robots with outstanding performance can meet their automated production requirements. Challenge pressure relief valve assembly As a supplier of global automotive parts manufacturer ElringKlinger AG, the German Langer Group manufactures pressure relief valves for automotive crankcase ventilation. The valve consists of two parts, including an injection-molded plastic valve body and a film made of fluoro rubber. Complete assembly of two parts requires a fully automated solution to ensure reliable 24/7 production. Langer's assembly plant produces 3 million pieces per year, with strict requirements in terms of precision and the highest standards for quality and production. These parts are small and fine. The diameter of the fluororubber film is only 5 mm and they must be inserted into the plastic valve body with tolerances of just a few millimeters. The solution robot guarantees high-volume production of an innovative assembly line with two Stäubli TS40 SCARA robots producing pressure reducing valves in Langer. In an operating unit equipped with a rotary indexing table, a highly accurate four-axis robot is responsible for all handling and assembly tasks. Starting with the delivery of two parts, injection-molded housings and films, through two different feeding systems

Analysis of the assembly process of the fully automatic windshield glass in the assembly shop . The design of the monitoring system of the PBS automobile assembly production line . The assembly steps of the NJ130 truck engine.
Application case of EMUGE fixture in pinion machining

Fixtures in high-precision, high-efficiency, and difficult areas have always been EMUGE's world. This time we will share with you the application of EMUGE fixtures in pinion processing. Equipment: REISHAUER RZ260 Grinding wheel diameter: 280mm Workpiece parameters: D12 gear teeth in the hole: 19 Pressure angle: 17.5 ° Helix angle: 15 ° Modulus: 1.2mm Annual output: 1.2 million Competitors: A domestic fixture company, a German brand Fixture maker (fixture type: hydraulic fixture) Customer requirements: 1. The processed workpiece meets the requirements of the drawing, and no defective products are produced. 2. There is a problem with the automatic production of competitors: The automatic production cannot be achieved. The expansion of the hydraulic fixture is around IT7, D12. The diameter means that there is only a tightening amount of about 0.018mm, which is impossible to achieve with a mechanical hand. EMUGE fixture: SG expansion set fixture (mechanical), the expansion of mechanical fixture is about IT13, the diameter of D12 can reach a tightening amount of about 0.27mm, which can realize the robot hand cutting. Machine runout: Within 0.002mm, with a connection flange, the runout at the D66 hole can be within 0.002mm. The fixture body is installed and adjusted by adjusting screws. The repeatable positioning accuracy of standard parts can reach 0.003mm. Continuous unloading of robot

Flocklok & Flocksil ——Flocking Solutions for Automotive Sealing Strips Easy Access Information | Automotive Solutions TUV South Germany was commissioned by China Automotive Engineering Corporation to execute the development and application of the first half-bridge assembly line of the EPC Volvo U.S. automobile assembly line NRTL certification project
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